Justin sent some pictures of the loom he’ll likely use to weave the silk lining. Right now this loom is holding some reproduction Calimanco, a worsted, satin woven wool textile produced mostly in Norwich, England in the 17th, 18th, and 19th century.

Kate and I used all natural dyes to obtain the brilliant shades that become that much brighter after the cloth is finished by hot pressing in the calendaring press.

Here’s a link to a video on youtube of a Scottish woolen mill which includes someone making a warp which might help to explain the process.

It’s also a great example of people maintaining traditional workways and their local heritage. http://youtube.com/watch?v=8w4O1pSltcY This aspect of the work is the most important one to me in what I do at Plimoth Plantation and at Eaton Hill.

This is the first email from Justin, the Village interpreter and weaver who is making the blue silk lining for the jacket in conjunction with Kate of Eaton Hill Textile Works.

Here are some pictures of the current progress on the silk lining. See yesterday’s entry for a picture of the sample. I knew it was fine, but Justin mentioned in this email that it is 80 epi (that’s ends, or threads, per inch). That’s some pretty sharp weaving, but as you’ll see from this entry, just as tricky is handling those fine threads through all the pre-weaving steps. The italics are quotes from Justin’s email.

This photo is a bundle of indigo dyed silk skeins and antique spools. I reeled the skeins from the cones on a long reel where we could wind several at a time. The skeins were tied, scoured, and then hand dyed in an indigo vat by Kate. After much fussing, the skeins were separated and dried.

Now they need to be spooled for warping. The next is a picture of the head of the great wheel on which I’ll be spooling. The wheel is from the 18th century and has been passed down in my mother’s family from Hatfield, MA. It seems quite early based on the turnings, iron rings on the posts, wooden axle, and drawknife-worked wheel post.

In this next picture, I’m using another spindle to run the silk over and onto the spool being wound, so as to prevent any cut fingers from the thread.

This last shot is of the swift and skein clamped to the woodbox and the wheel and spool beyond.

In addition to his interpreting and weaving skills, Justin’s a pretty nifty photographer. At least a couple of these, which he took at his home in Rhode Island, look like they were set up at a historic house museum for a magazine article.

I’m sorry I didn’t post last night. There was a lot of homework to do at my house, and by the time my number came up to use the computer, it was today.

Here as promised, though, is the beginning of a new story.

Eventually, the embroidery will be done, the oes sewn on, and it will be time to free the pieces from their frames and sew them together into a garment. (I can hear you asking, and the answer is – Probably me, but we’ll cross that bridge when we come to it.)

The jacket will have to be lined, both for its longevity and to perpetuate the accuracy of the reproduction. Margaret Laton’s jacket is lined in a carnation-pink silk. V&A #1359-1900 is lined in a pale blue silk. What color, and what silk should we use?

Several months ago one of my colleagues got in touch with me, coincidentally just about the time I started thinking seriously about what we would use for a lining. Justin is a first-person interpreter in the 1627 Colonial Village, but last winter he was working with Kate Smith and Norman Kennedy at Eaton Hill Textile Works in Vermont.

So, said Justin, have you thought about using a hand-woven silk for the lining? Maybe naturally dyed? No, I hadn’t, but obviously it’s a great idea. I’ll do up a little sample? he said, And see what you think? Oh, yes, please. I thought blue, since the embroidery pattern, and thus the colors, are coming from #1359-1900, which is lined in blue. Besides, there’s something irresistible about indigo, don’t you think?

The sample came, much faster than I would have expected, a little snip of blue silk in plain weave, with impossibly fine warp and weft. The silk is fine, but with a crisp hand not unlike taffeta, but not so crunchy.

We put it up next to the blue silk and light blue GST – and look. What did we think? Fabulous. Late last week Justin sent me some photos and details of the silk production process so far. I’ll be sharing them with you over the next few days.