Justin sent some pictures of the loom he’ll likely use to weave the silk lining. Right now this loom is holding some reproduction Calimanco, a worsted, satin woven wool textile produced mostly in Norwich, England in the 17th, 18th, and 19th century.

Kate and I used all natural dyes to obtain the brilliant shades that become that much brighter after the cloth is finished by hot pressing in the calendaring press.

Here’s a link to a video on youtube of a Scottish woolen mill which includes someone making a warp which might help to explain the process.

It’s also a great example of people maintaining traditional workways and their local heritage. http://youtube.com/watch?v=8w4O1pSltcY This aspect of the work is the most important one to me in what I do at Plimoth Plantation and at Eaton Hill.

Tonight I have more pictures of the blue silk lining, but right now the lining is still threads. Very fine threads, and lots of them. The first picture is “picking the cross.”

The second is of Justin putting the cross on the pegs of the warping board. Justin explained the importance of the cross, and maintaining it, in a previous post.

Justin suggested that I post a copy of the paintings of the serge (kind of cloth) industry in Leiden “which are my all time favorites of textile production (and) show a fellow warping with a horizontal scarn behind the woman spinning.” These paintings are in the collection of the Lakenhal Museum in Leiden, the Netherlands. I did look to see if I could find any online, but had no luck. Posting copies of things not in the public domain zips you right to a lower circle of licensing-and-permission hell; I’m not going there. I’ll ask Justin if he can refer us to a print copy, if so I’ll post that information.

These are Justin’s thoughts about weaving this way:

This process is the same way that weavers have been making warps since the 17th century. Producing cloth using these traditional methods is a lot of why I’m interested in textiles. Going through the same steps using the same tools as all of the people who’ve done it before makes me part of a real and viable tradition, and not part of an exhibition of so called ‘forgotten arts’. This spool was made and used in the 18th or early 19th century by ‘NL’. Although we don’t know who N.L. was, we are continuing to work the same way he did.

I’ve heard similar sentiments from some of the embroiderers and lacers, but this was particularly nicely put. The last two pictures are of the cross on the board and the rest of the warp. Justin takes really nice pictures, in addition to all the other things he does well.

Here’s the second installment from Justin. The italics are quotes from Justin’s email.
Some more shots of the bat head on my wheel.

Bat heads were the most common in New England before Minor’s, or the accelerating, head replaced them in the early 19th century to handle the newer, shorter fleeced breeds of sheep which were introduced following the revolution.

The plaited cornhusk bearings for the spindle are made from corn grown last year in the (1627 English) village.

Finally, a shot of yours truly in action. All of these pictures were taken at my house in Scituate, RI.

Thanks for the pictures and explanations, Justin. We’re looking forward to the next chapter.

This is the first email from Justin, the Village interpreter and weaver who is making the blue silk lining for the jacket in conjunction with Kate of Eaton Hill Textile Works.

Here are some pictures of the current progress on the silk lining. See yesterday’s entry for a picture of the sample. I knew it was fine, but Justin mentioned in this email that it is 80 epi (that’s ends, or threads, per inch). That’s some pretty sharp weaving, but as you’ll see from this entry, just as tricky is handling those fine threads through all the pre-weaving steps. The italics are quotes from Justin’s email.

This photo is a bundle of indigo dyed silk skeins and antique spools. I reeled the skeins from the cones on a long reel where we could wind several at a time. The skeins were tied, scoured, and then hand dyed in an indigo vat by Kate. After much fussing, the skeins were separated and dried.

Now they need to be spooled for warping. The next is a picture of the head of the great wheel on which I’ll be spooling. The wheel is from the 18th century and has been passed down in my mother’s family from Hatfield, MA. It seems quite early based on the turnings, iron rings on the posts, wooden axle, and drawknife-worked wheel post.

In this next picture, I’m using another spindle to run the silk over and onto the spool being wound, so as to prevent any cut fingers from the thread.

This last shot is of the swift and skein clamped to the woodbox and the wheel and spool beyond.

In addition to his interpreting and weaving skills, Justin’s a pretty nifty photographer. At least a couple of these, which he took at his home in Rhode Island, look like they were set up at a historic house museum for a magazine article.